FACILITIES LIST

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ASSEMBLY DEPARTMENT

  • 1 Haeger 824 Window Touch, auto feed press
  • 3 Haeger automatic feed presses
  • 2 Pemserter automatic feed presses
  • 1 Pemserter manual feed press
  • 1 Auto Sert automatic feed press
  • Miscellaneous pneumatic and hydraulic equipment to handle panel and modular cabinet assembly

***Above presses are pneumatic-hydraulic for installation of PEM fasteners. All have 4 and 5 ton ram force, 3″ to 8″ variable stroke, which corresponds to 5 1/2″ to 1/2″ anvil heights.

PLATING AND PAINTING DEPARTMENT

  • Caustic etch with clear chromate conversion for aluminum, passivate for stainless steel
  • Five stage iron phosphate system 6′ x 4′ x 4′
  • 1 DeVilbiss 10′ x 6′ x 10′ spray booth
  • 5 Binks 7′ x 7′ x 8′ spray booths
  • 3 electrostatic spray guns
  • 2 industrial baking ovens, Genrich & Genrich 8′ x 12′
  • Enamels, epoxies, vinyl, polyurethane, waterborne, etc.
 

POWDER COATING

  • 2 – 10′ x 10′ x 6′ deep powder coat booths
  • 2 – Gema Volstatic PGC1 powder gun units
  • 18’ CIS-CAN Catadyne infrared oven with Richards-Wilcox power and free monorail system
 

SILK SCREEN DEPARTMENT

  • Equipment and capability to do art and photo work and make all required silk and stainless steel screens. Photo lab includes 40″ x 30″ camera.
 

ENGINEERING DEPARTMENT

  • Merry Mechanization SMP/IS
  • Solid Edge
  • Creo Elements/Direct 2/3-D Access
  • Creo View

***Ability to convert all 3D models

QUALITY CONTROL AND INSPECTION DEPARTMENT

  • Virtek Laser QC Model 1200 with a scanning table of 48” x 48” (1220mm x 1220mm), accuracy of ±0.002” (±0.05mm) and can scan parts up to 1” (25 mm) thick to a maximum weight of 200lbs (90kg)
  • Equipment and experienced personnel for all model, first piece and production runs.
  • Fulcrum Pro live job tracking with digital travelers and step-by-step traceability
 

PRESS AND SHEAR DEPARTMENT

SHEAR CAPACITY TO 8’ x ¼” MILD STEEL

  • 1 Amada, 6’ x ¼”
  • 1 Amada, 6’ x ¼” – automatic sheet stacker
  • 1 Wysong, 4’ x 3/16”
  • 1 Pexto, 3’ x 16 Ga., foot operated
 

TURRET PUNCH PRESSES – CAPACITY TO 55 TONS

  • 1 Apelio III 367U, 33 ton capacity, 58 station, 72″ x 60″ automatic repositioning table, auto index of tools, 2000 watt CO2 gas laser with Fanuc 16L control
  • 1 Amada Coma, 55 ton capacity, 58 station, 72” x 60” table, auto-index of tools, Fanuc 6M control
  • 1 Vipros King 358, High Speed Turret Punch Press, 33 ton capacity, 58 Station with 4 ½” auto index, 78″ x 50″ brush table with Fanuc 04PC control. Equipped with ASR 410CR6 shelf auto storage with automatic load and unload system
 

PRESS BRAKES – CAPACITY TO 10′ x 135 TONS

  • 1 Amada HRB 1003 ATC, 10’ x 110 ton, 27.5” CNC back gage
  • 1 Amada Promecam, 10′ x 125 ton, 32″ CNC back gage
  • 1 Chicago, 8′ x 135 ton, 24″ CNC back gage
  • 1 Chicago, 10′ x 90 ton, 24″ CNC back gage
  • 1 Amada 6’ x 50 ton with 22″ back gage
  • 1 Amada 4’ x 35 ton with 24″ back gage
  • 1 Amada, 6′ x 80 ton, Hydraulic, 2 axis 24″ CNC back gage
  • 2 Amada, 6′ x 50 ton, Hydraulic, 3 axis 22″ CNC back gage, bend allowance compensation, large radius calculation, and programmable lift assist for large parts
  • 1 Amada, 4′ x 25 ton, Hydraulic, 2 axis 22″ CNC back gage
  • 1 Amada, 2′ x 30 ton, Hydraulic
  • 1 Amada 8025 NT, 8’ x 80 ton, CNC back gage
  • 1 Amada RG80, 8’ x 80 ton, CNC back gage
  • 1 Accupress, 6’ x 100 tons, CNC back gage
 

NOTCHING – CAPACITY TO ¼”

  • 1 Amada, 8 ½” x 8 ½” x ¼” power notcher, digital readout
  • 1 Amada, 8” x 8” x 9/64”, power notcher
  • 1 Unitool, 6” x 6” x ¼”, press mountable
  • 1 Pexto, 6” x 6” x 1/16”, hand notcher
 

PUNCH PRESSES – CAPACITY TO 150 TONS

  • 1 Pacific, 150 ton, Hydraulic, 24″ x 36″, 8″ variable stroke
  • 1 Federal, 125 ton, OBI, 28″ x 40″, 4″ stroke
  • 1 Federal, 45 ton, OBI, 28″ x 18″, 3″ stroke
  • 1 Bliss, 30 ton, OBI, double crank, 9″ x 18″, 3″ stroke
 

LEVELING AND ROLLING – CAPACITY TO 3/16”

  • 1 Americon, 6’ Roller
  • 1 George Fischer Leveling machine – 29 ½”
 

MACHINE SHOP AND TOOL DEPARTMENT

  • 1 Sodick, VZ500L (LN2W) – Wire EDM – Used for manufacture of precision tooling
  • 2 1980 Bridgeport, milling machines, one with digital readout
  • 1 Clausing Colchester, lathe, 15″ swing x 42″
  • 1 1984 MW, tool room lathe, 10″ swing x 24″
  • 1 1985 Kent, surface grinder, high precision, 12″ x 24″, fully automatic
  • 1 Reid, surface grinder, 6″ x 18″
  • 1 1984 Amada, CNC horizontal band saw, 10″ x 10″, automatic feed and clamping, Amada control
  • 1 Grob 18″ vertical band saw
  • Miscellaneous drill presses, tapping, and cutoff machine
 

LASER CUTTING AND CONTOURING MACHINES

  • 1 Amada BREVIS-1212AJ, 3 kW fiber laser, 50” x 50” work area, 7.8” Z-axis for 3D parts, cuts copper, brass and aluminum, AMNC 3i control
  • 1 Amada LCG 3015, 2000 watt fiber laser, 60” x 120” automatic repositioning table, cuts copper, brass and aluminum, AMNC 3i control
  • See Turret Punch Presses section for information on our Turret/Laser Combo machine
 

DEBURRING, GRINDING, AND POLISHING DEPARTMENT

  • 1 Finishline FL4300RDDR deburring machine, 43″
  • 1 Timesaver top sander, 36″
  • 1 Cleanomat CL-36-H parts washer
  • 1 Ekstrom Carlson sander, 230″ x 8”
  • 2 Curtis stroke sanders, heavy duty, 274″ x 6″
  • 1 Oakley stroke side sander, heavy duty, 230″ x 6″
  • Miscellaneous back stand grinders, buffers, and polishers
  • Miscellaneous hand operated polishing equipment
 

WELDING DEPARTMENT

  • 1 Miller MIG – 300 amp
  • 5 Miller heli-arc (TIG) welders, 300 amp
  • 1 Linde MIG – 300 amp – portable
 

SPOT WELDING DEPARTMENT

  • 1 150 KVA Taylor-Winfield 3 phase
  • 1 100 KVA Taylor-Winfield 3 phase
  • 4 100 KVA Federal
  • 1 75 KVA Progressive
  • 1 75 KVA Lors
  • 1 75 KVA Alphil
  • 1 20 KVA Alphil